Yadda Roll Forming Machines Aiki

Amirgine kafa inji(ko injin ƙera ƙarfe) yana ƙirƙira ƙayyadaddun ƙayyadaddun ƙayyadaddun jeri daga dogayen ɗigon ƙarfe, galibin ƙarfe da aka naɗe. A yawancin aikace-aikace, bayanin martabar ɓangaren da ake buƙata na yanki an tsara shi musamman don injin lanƙwasa ƙarfe kamar yadda ya cancanta. Banda yin nadi, waɗannan injunan suna yin ayyuka da yawa na aikin ƙarfe, gami da yankan kayan da naushi.

Injin ƙirƙira mirgine, galibi, suna aiki a cikin ci gaba da zagayowar. Ana ciyar da kayan a cikin injin inda yake ci gaba da yin hanyarsa ta kowane mataki na kowane aiki, yana ƙarewa tare da kammala samfurin ƙarshe.

Yadda Roll Forming Machines Aiki

Darajar Hoto:Premier Products na Racine, Inc

Na'ura mai yin nadi tana lanƙwasa ƙarfe a zafin ɗaki ta amfani da tashoshi da yawa inda kafaffen rollers duka suna jagorantar ƙarfen kuma suna yin lanƙwasa dole. Yayin da ɗigon ƙarfe ke tafiya ta cikin injin ɗin nadi, kowane saitin rollers yana lanƙwasa ƙarfen kaɗan fiye da tasha ta baya.

Wannan hanyar ci gaba na lankwasa karfe yana tabbatar da cewa an samu daidaitaccen tsari na ƙetare, yayin da yake kula da yanki na yanki na aikin. Yawanci suna aiki da gudu tsakanin ƙafa 30 zuwa 600 a cikin minti ɗaya, injinan ƙirƙira nadi zaɓi ne mai kyau don kera manyan sassa ko guntu mai tsayi sosai.

Roll forminginjuna kuma suna da kyau don ƙirƙirar takamaiman sassa waɗanda ke buƙatar kaɗan kaɗan, idan akwai, kammala aikin. A mafi yawan lokuta, ya danganta da kayan da ake siffata, ƙarshen samfurin yana da kyakkyawan ƙarewa da cikakkun bayanai.

Bincika Ƙirƙirar Ƙira da Tsarin Ƙirƙirar Roll

Na'ura mai ƙira ta asali tana da layi wanda za'a iya raba shi zuwa manyan sassa huɗu. Kashi na farko shine sashin shigarwa, inda aka ɗora kayan. Yawanci ana saka kayan a cikin takarda ko ciyar da shi daga ci gaba da coil. Sashe na gaba, wato rollers tasha, shi ne inda ake yin nadi na ainihi, inda tashoshin suke, da kuma inda karfen ke yin surar sa yayin da yake kan hanyarsa. Rollers na tasha ba kawai suna siffata ƙarfe ba, amma sune babban ƙarfin tuƙi na injin.

Sashe na gaba na ainihin na'ura mai ƙira shine yanke latsa, inda aka yanke ƙarfe zuwa tsayin da aka riga aka ƙaddara. Saboda saurin da injin ke aiki da kuma kasancewar na'ura ce mai ci gaba da aiki, dabarun yanke kashe tashi ba sabon abu bane. Sashe na ƙarshe shine tashar fita, inda ɓangaren da aka gama yana fitowa daga injin akan abin nadi ko tebur, kuma ana motsa shi da hannu.

Ƙirƙirar Ƙirƙirar Injiniya

Na'urorin ƙirƙira nadi na yau sun ƙunshi ƙirar kayan aikin da ke taimaka wa kwamfuta. Ta hanyar haɗa tsarin CAD/CAM cikin lissafin ƙirƙira lissafin, injuna suna aiki gwargwadon ƙarfinsu. Shirye-shiryen sarrafa kwamfuta yana ba da injunan ƙira tare da "kwakwalwa" na ciki wanda ke kamawa da lahani na samfur, rage lalacewa da sharar gida.

A cikin injinan ƙira na zamani da yawa, masu sarrafa dabaru na shirye-shirye suna tabbatar da daidaito. Wannan yana da mahimmanci idan sashi yana buƙatar ramuka da yawa ko yana buƙatar yanke zuwa takamaiman tsayi. Masu sarrafa dabaru masu shirye-shirye suna ƙarfafa matakan haƙuri kuma suna rage daidaito.

Wasu na'urorin yin nadi kuma suna da ƙarfin walda na Laser ko TIG. Ciki har da wannan zaɓi akan ainihin na'ura yana haifar da asarar ƙarfin kuzari, amma yana kawar da duk wani mataki a cikin tsarin masana'antu.

Jure Samar da Injin Haƙuri

Bambancin girman ɓangaren da aka ƙirƙira ta hanyar yin nadi ya dogara ne akan nau'in kayan da aka yi amfani da shi, kayan aikin nadi, da ainihin aikace-aikacen. Haƙuri za a iya yin tasiri ta hanyar bambancin kauri ko faɗin ƙarfe, kayan marmari a lokacin samarwa, inganci da lalacewa na kayan aiki, ainihin yanayin injin, da matakin ƙwarewar mai aiki.

Fa'idodin Roll Samar da Injinan

Baya ga fa'idodin da aka tattauna a sashin da ya gabata.mirgine kafainji suna ba mai amfani wasu fa'idodi na musamman. Na'urorin yin na'ura suna da ƙarfin kuzari saboda ba sa kashe kuzari don dumama kayan - sifofin ƙarfe a zafin jiki.

Ƙirƙirar mirgine kuma tsari ne mai daidaitacce kuma ana amfani da shi ga ayyukan na tsawon lokaci dabam-dabam. Bugu da ƙari, sakamakon ƙirƙira na ƙirƙira a cikin madaidaicin sashi iri ɗaya.