Mai sana'ar California ACPT Inc. ya yi aiki tare da mai ba da na'ura don kafa sabon layin samar da atomatik na atomatik sanye take da na'ura mai jujjuya filament. #Aikin ci gaba #Automation
ACPT's carbon fiber composite drive shafts ana amfani da su a kewayon masana'antu. Tushen hoto, duk hotuna: Roth Composite Machinery
Shekaru da yawa, hadaddiyar kayan masana'anta Advanced Composites Products & Technology Inc. (Huntington Beach ACPT, California, USA) an himmatu wajen haɓakawa da kammala ƙirar ta carbon fiber composite drive shaft-carbon fiber composite abu ko babban karfe bututu a haɗa da sassan gaba da na baya Tsarin tuƙi a ƙarƙashin yawancin abubuwan hawa. Ko da yake an fara amfani da su a fagen kera motoci, ana kuma amfani da waɗannan kayan aikin da yawa a cikin ruwa, kasuwanci, makamashin iska, tsaro, sararin samaniya da aikace-aikacen masana'antu. A cikin shekaru da yawa, ACPT ta ga ci gaba da karuwa a cikin buƙatun abubuwan tuƙi na fiber carbon. Yayin da buƙatu ke ci gaba da ƙaruwa, ACPT ta fahimci buƙatar kera manyan injin tuƙi tare da ingantattun ingantattun masana'anta-daruruwan rafuka iri ɗaya a kowane mako-wanda ya haifar da sabbin sabbin abubuwa a cikin injina da kuma, a ƙarshe, kafa sabbin wurare.
A cewar ACPT, dalilin karuwar buƙatun buƙatun tuƙi shine cewa mashin ɗin fiber na carbon fiber yana da nau'ikan nau'ikan ayyuka na musamman idan aka kwatanta da na'urorin tuƙi na ƙarfe, kamar ƙarfin juzu'i mai ƙarfi, ƙarfin RPM mafi girma, ingantaccen aminci, nauyi mai sauƙi, kuma Yana kula da shi. don bazuwa cikin fiber carbon mara lahani a ƙarƙashin babban tasiri kuma rage amo, girgizawa da rashin ƙarfi (NVH).
Bugu da kari, idan aka kwatanta da na gargajiya na tuƙi tuƙi, an bayar da rahoton cewa carbon fiber tuki ramummuka a cikin motoci da kuma manyan motoci iya kara da dawaki na da baya ƙafafun da fiye da 5%, akasari saboda haske jujjuya taro na kayan hade. Idan aka kwatanta da karfe, madaidaicin motar fiber na carbon fiber drive zai iya ɗaukar ƙarin tasiri kuma yana da ƙarfin juzu'i mai girma, wanda zai iya watsa ƙarin ƙarfin injin zuwa ƙafafun ba tare da haifar da tayoyin su zamewa ko rabu da hanya ba.
Shekaru da yawa, ACPT ta kasance tana samar da raƙuman tuƙi na fiber carbon fiber ta hanyar iska mai ƙarfi a shukar ta California. Don fadadawa zuwa matakin da ake buƙata, ya zama dole don ƙara yawan kayan aiki, inganta kayan aikin samarwa, da sauƙaƙe tsarin sarrafawa da dubawa mai kyau ta hanyar canza nauyin nauyi daga masu fasaha na mutum zuwa matakai na atomatik kamar yadda zai yiwu. Domin cimma wannan buri, ACPT ta yanke shawarar gina wurin samar da kayayyaki na biyu da kuma samar da shi da mafi girman matakin sarrafa kansa.
ACPT tana aiki tare da abokan ciniki a cikin masana'antar kera, tsaro, ruwa, da masana'antu don ƙira kayan tuƙi gwargwadon bukatunsu.
ACPT ta kafa wannan sabon wurin samar da kayayyaki a Schofield, Wisconsin, Amurka don rage katsewar samar da injin tuƙi a cikin shekaru 1.5 na ƙira, gini, siye, da shigar da sabbin masana'antu da kayan aikin samarwa, waɗanda watanni 10 ke sadaukar da kai don Gina. bayarwa da shigarwa na atomatik filament winding tsarin.
Kowane mataki na hadaddiyar tafiyar shaft tsarin samar da ake ta atomatik kimanta: filament winding, guduro abun ciki da wetting iko, tanda curing (ciki har da lokaci da zafin jiki iko), cire sassa daga mandrel, da kuma aiki tsakanin kowane mataki Mandrel tsari. Koyaya, saboda dalilai na kasafin kuɗi da buƙatar ACPT don ƙarancin dindindin, tsarin wayar hannu don ba da damar iyakataccen adadin gwaje-gwajen R&D idan ya cancanta, ya ƙi yin amfani da na'urorin sarrafa kansa na sama ko ƙasa a matsayin zaɓi.
Bayan sasantawa tare da masu ba da kaya da yawa, maganin ƙarshe shine tsarin samar da kayan aiki guda biyu daga kayan iska mai hawa biyu, Jamus) tsarin iska; Bugu da ƙari, ba ƙayyadaddun tsarin sarrafa kansa ba ne, amma tsarin sarrafa kayan aiki na atomatik na Globe Machine Manufacturing Co. (Tacoma, Washington, Amurka).
ACPT ta bayyana cewa daya daga cikin manyan fa'idodi da bukatu na tsarin iska na Roth filament shine tabbataccen ikon sarrafa kansa, wanda aka tsara shi don ba da damar igiyoyi biyu su samar da sassa a lokaci guda. Wannan yana da mahimmanci musamman ganin cewa madaidaicin tuƙi na ACPT yana buƙatar canje-canjen abubuwa da yawa. Domin yanke ta atomatik da hannu da hannu, zaren zare da sake haɗa zaruruwa daban-daban a duk lokacin da aka canza kayan, aikin Roth's Roving Cut and Attach (RCA) yana ba na'ura mai jujjuya damar canza kayan ta atomatik ta manyan kutunan masana'anta. Roth resin wanka da fasahar zanen fiber na iya tabbatar da madaidaicin fiber zuwa rabon resin resin ba tare da wuce gona da iri ba, yana barin winder yayi sauri fiye da masu iska na gargajiya ba tare da ɓata guduro mai yawa ba. Bayan an gama iskar, na'urar za ta cire haɗin mandar da sassa daga na'urar ta atomatik.
Tsarin iska da kansa yana sarrafa kansa, amma har yanzu yana barin babban ɓangaren sarrafawa da motsi na mandrel tsakanin kowane matakin masana'anta, wanda aka yi da hannu a baya. Wannan ya haɗa da shirya ɓangarorin da ba su da tushe da haɗa su zuwa injin iska, matsar da mandrel tare da sassan rauni zuwa tanda don warkewa, motsa mashin tare da sassan da aka warke, da cire sassan daga mandrel. A matsayin mafita, Globe Machine Manufacturing Co. ya ɓullo da wani tsari wanda ya ƙunshi jerin trolleys ɗin da aka ƙera don ɗaukar mashin ɗin da ke kan trolley ɗin. Ana amfani da tsarin jujjuyawar da ke cikin keken don sanya maɗaurin ta yadda za a iya motsa shi a ciki da waje daga injin iska da mai cirewa, kuma a ci gaba da jujjuyawa yayin da sassan ke jika da guduro kuma a warke a cikin tanda.
Ana matsar da waɗannan kuloli na mandrel daga wannan tasha zuwa waccan, suna taimakon nau'ikan nau'ikan nau'ikan jigilar ƙasa guda biyu - saiti ɗaya akan coiler ɗayan kuma saiti a cikin tsarin haƙon haɗe-haɗe - tare da mandrel Ket ɗin yana motsawa ta hanyar haɗin gwiwa, kuma yana ɗauka. sauran axis zuwa kowane tsari. Canjin al'ada a kan keken ta atomatik yana sakin sandar, a cikin daidaituwa tare da chuck ta atomatik akan injin Roth.
Roth biyu-axis daidai guduro tank taro. An tsara tsarin don manyan ramuka guda biyu na kayan haɗin gwiwa kuma an kai su zuwa motar da aka keɓe ta kayan aiki.
Baya ga wannan tsarin canja wurin mandrel, Globe kuma yana ba da tanda biyu masu warkarwa. Bayan warkewa da cirewar mandrel, ana canza sassan zuwa injin yankan tsayi daidai, sannan tsarin sarrafa lambobi don sarrafa ƙarshen bututu, sannan tsaftacewa da aikace-aikacen m ta amfani da kayan aikin latsa. Gwajin juzu'i, tabbacin inganci da bin diddigin samfur ana kammala su kafin shiryawa da jigilar kaya don abokan ciniki na ƙarshe.
A cewar ACPT, wani muhimmin al'amari na tsari shine ikonsa na waƙa da rikodin bayanai kamar zafin wurin aiki, matakin zafi, tashin hankali na fiber, saurin fiber, da zazzabi na guduro ga kowane rukunin iska. Ana adana wannan bayanin don tsarin duba ingancin samfur ko bin diddigin samarwa, kuma yana bawa masu aiki damar daidaita yanayin samarwa idan ya cancanta.
Dukkanin tsarin da Globe ya ɓullo da shi an kwatanta shi da "mai sarrafa kansa" saboda har yanzu ana buƙatar ma'aikacin ɗan adam ya danna maɓalli don fara tsarin tsari kuma da hannu ya motsa keken ciki da waje daga cikin tanda. A cewar ACPT, Globe yana hasashen babban matakin sarrafa kansa ga tsarin nan gaba.
Tsarin Roth ya haɗa da igiya biyu da motoci masu juyi masu zaman kansu guda uku. An ƙera kowane trolley ɗin iska don isar da kayan haɗaka daban-daban ta atomatik. Ana amfani da kayan da aka haɗa zuwa duka igiya biyu a lokaci guda.
Bayan shekara ta farko da aka fara samarwa a sabon kamfanin, ACPT ta ba da rahoton cewa, kayan aikin sun yi nasarar nuna cewa za su iya cimma burin samar da su tare da ceton aiki da kayan aiki tare da samar da kayayyaki masu inganci akai-akai. Kamfanin yana fatan sake yin haɗin gwiwa tare da Globe da Roth a ayyukan sarrafa kansa na gaba.
For more information, please contact ACPT President Ryan Clampitt (rclamptt@acpt.com), Roth Composite Machinery National Sales Manager Joseph Jansen (joej@roth-usa.com) or Advanced Composite Equipment Director Jim Martin at Globe Machine Manufacturing Co. (JimM@globemachine.com).
Bayan fiye da shekaru 30 na ci gaba, haɗin kai a cikin wurin yana gab da cika alkawarinsa na kawar da fasteners da autoclaves, da kuma gane wani hadadden jiki multifunctional.
Babban juzu'in naúrar da ƙananan buƙatun buƙatun buƙatun batir ɗin bas ɗin lantarki sun haɓaka haɓaka tsarin TRB Lightweight Structures' sadaukar da tsarin resin epoxy da sarrafa kayan aikin haɗaɗɗiya mai sarrafa kansa.
Majagaba na sarrafa ba autoclave a aikace-aikacen sararin samaniya ya amsa ƙwararriyar amsa amma mai daɗi: Ee!
Lokacin aikawa: Agusta-07-2021