Menene injin sliting ya kasu kashi da dama
Injin slitting, wanda kuma aka sani da layin slitting, injin slitting, injin slitting, suna ne na kayan ƙera ƙarfe.
1. Manufa: Ya dace da atsayi mai tsauri na ɗigon ƙarfe, da sake jujjuya tsage-tsalle na kunkuntar cikin rolls.
2. Abũbuwan amfãni: m aiki, high sabon quality, high kayan amfani, da stepless gudun tsari na yankan gudun.
3. Tsarin: Ya ƙunshi unwinding (buɗewa), jagorar matsayi na kayan aiki, tsagawa da tsagawa, jujjuyawa (rewinding), da sauransu.
4. Abubuwan da ake amfani da su: tinplate, silicon karfe takardar, aluminum tsiri, jan karfe, bakin karfe takardar, galvanized takardar, da dai sauransu.
5. Masana'antu masu aiki: masu canzawa, injina, kayan aikin gida, motoci, kayan gini, masana'antar tattara kaya, da sauransu.
The sheet karfe slitting inji (slitter, yanke-to-tsawon inji)
Ana amfani da injin slitting, wanda kuma aka sani da layin slitting, injin slitting, injin slitting, don kwancewa, tsagawa, da jujjuya coils na karfe cikin coils na fadin da ake bukata. Ya dace da sarrafa sanyi-birgima da zafi-birgima carbon karfe, silicon karfe, tinplate, bakin karfe da daban-daban karfe kayan bayan surface shafi.
1. Manufa: Ya dace da tsage tsagewar ƙarfe na ƙarfe, da sake jujjuya tsage-tsalle masu kunkuntar cikin rolls.
2. Abũbuwan amfãni: m aiki, high sabon quality, high kayan amfani, da stepless gudun tsari na yankan gudun.
3. Tsarin: Ya ƙunshi unwinding (buɗewa), jagorar matsayi na kayan aiki, tsagawa da tsagawa, jujjuyawa (rewinding), da sauransu.
4. Abubuwan da ake amfani da su: tinplate, silicon karfe takardar, aluminum tsiri, jan karfe, bakin karfe takardar, galvanized takardar.
5. Masana'antu masu aiki: masu canzawa, injina, kayan aikin gida, motoci, kayan gini, masana'antar tattara kaya, da sauransu.
An raba injunan tsaga zuwa juzu'in ruwan wukake masu kama da juna da shears na ruwan wukake. Daidaitawar ruwa shears. Wuraren guda biyu na wannan na'ura mai sheƙar suna layi ɗaya da juna. Yawancin lokaci ana amfani da shi don jujjuyawar furanni (square, slab) da sauran sashe mai murabba'i da rectangular, don haka ana kiranta injin sasar da billet. Irin wannan na'ura mai sausaya wani lokaci ma yana amfani da wukake guda biyu don yin sanyin sassa na birgima (kamar bututu mai zagaye da ƙaramin ƙarfe zagaye, da sauransu), kuma siffar ruwan ya dace da siffar yanki na yanke-da. -bangaren birgima. Injin jujjuya ruwan wukake. Biyu na wannan na'ura mai yanke, na sama yana karkata, na kasa a kwance, kuma suna kan wani kusurwa da juna. Maƙasudin ruwan sama shine 1°～6°. Ana amfani da irin wannan na'ura sau da yawa don yanke sanyi da yanke zafi na faranti na ƙarfe, ƙwanƙwasa karafa, ƙwanƙwasa sirara da bututun walda. Wani lokaci kuma ana amfani da shi don yanke ƙananan ƙarfe zuwa daure.
Lokacin mirgina kayan taga na gidan yanar gizo, ana amfani da na'ura mai sausaya wulakanci don yanke kai da wutsiya na tsiri (lokacin da tsiri da aka yi amfani da shi ba a gyara shi ba), don haɗawa da walƙiya cikin manyan coils na karfe.
Injin jujjuya ruwan wukake yana sanya saman saman ya karkata da ƙananan ruwa a kwance. Manufarsa ita ce don rage tsawon tsayin daka tare da yanki da za a yanke, ta yadda za a rage karfi da kuma rage girman na'urar. , Kuma sauƙaƙe tsarin. Babban ma'auni na na'ura mai jujjuya ruwan wukake sune: matsakaicin ƙarfin juzu'i, kusurwar raɗaɗi, tsayin ruwa da lokutan yanke. An ƙayyade waɗannan sigogi bisa ga girman da kaddarorin inji na guntun birgima
Ta yaya ake yanke kulin karfe?
Slitting karfe shine ainihin, tsarin yankewa. Ana yanke manyan bidi'o'i ko muryoyin ƙarfe tsawon tsayi don ƙirƙirar ɗigon ƙarfe waɗanda suka fi na asali kunkuntar a faɗi. Wannan tsari ne mai sarrafa kansa inda ake tafiyar da babban coil ta na'ura mai kaifi mai kaifi, babba da ɗaya ƙasa, galibi ana kiransa wuƙaƙe.
Yayin da wukake, a fili, sune maɓalli don aiwatar da un-coiler, wukake da sake coiler duk dole ne a daidaita su kuma a saita su daidai (cire wuƙa da kwancen matakan tashin hankali suna da mahimmanci) don guje wa matsaloli. Wukake maras ban sha'awa tare da saiti mara kyau na iya haifar da gaɓar gefuna, igiyar ruwa, camber, crossbow, alamomin wuƙa, ko faɗuwar tsaga.'t hadu dalla-dalla.
Wani aikace-aikacen sarrafawa na asali shine blanking. Layin da ba komai zai kwance kayan, daidaita shi, kuma ya yanke shi zuwa ƙayyadadden tsayi da faɗinsa. Sakamakon haka, babu komai yana shiga kai tsaye cikin tsarin masana'anta ba tare da an sake sheke shi ba. Domin samun haƙurin da ake so, layukan da ba su da tushe suna amfani da tsarin ciyar da juriya na kusa, masu gyara gefe da slitters na cikin layi.
Layukan yanke-zuwa-tsawon gabaɗaya ana ɗaukarsu azaman tsarin da ke samar da zanen gado. Ana yanke zanen gado zuwa daidaitaccen girman kuma yawanci ana sake shekewa a ƙarshen mai amfani. Domin samun jurewar kwanciyar hankali, kayan aiki masu yanke-zuwa tsayi suna buƙatar samun madaidaitan matakan gyara. Waɗannan masu daidaitawa suna haɓaka ƙarfe fiye da yadda ake samun amfanin ƙasa (yawan damuwa da ƙarfen zai iya ɗauka a farkon nakasar dindindin) don cire damuwa na ciki da samar da takarda mai lebur.
na'ura yankan nada
Zabuka gama gari gama gari a cikin Sarrafa Karfe
Hanyar da aka fi amfani da ita na ɓarna ƙarfe tana amfani da abin nadi na rotary pinned perforation roller. Wannan babban silinda ne mai kaifi, allura mai nuni a waje don huda ramuka cikin karfe. Yayin da karfen takardar ke gudana a kan abin nadi, yana jujjuyawa, yana ci gaba da buga ramuka a cikin takardar wucewa. Alluran da ke kan abin nadi, wanda zai iya samar da nau'ikan girman rami iri-iri, wani lokaci ana yin zafi don narkar da ƙarfe a lokaci guda wanda ke samar da zoben ƙarfafawa a kusa da ramin.
Karfe da aka riga aka yi fenti shine buƙatun abokin ciniki na kowa. Pre-Fentin karfe ana samar da shi ta hanyar yin amfani da fenti kai tsaye (bayan tsaftacewa da priming) akan takardar karfe a cikin layin da aka rufe. Za a iya amfani da zanen layin coil don shafa fenti kai tsaye a kan takardar karfen da ba a rufe ba ko a kan takardar karfe mai rufaffen karfe, gami da galvanized. Pre-Paint yana ƙaruwa da abubuwan da ke lalata ƙarfe.
A mayar da hankali a kan slitting Lines
Jigo na gama gari tsakanin masu ƙirƙira da cibiyoyin sabis shine cewa tsaga layukan ya zama tsari na kayayyaki tare da ragi kaɗan. Idan aka yi la'akari da ɗimbin yawan masana'antu da suka ƙaura zuwa ƙasashen waje kwanan nan, ya biyo bayan cewa layukan tsaga da yawa a cikin Amurka suna neman ƙaramin kasuwa.-ko, a sauƙaƙe, kasuwar slitting tana da ƙarfi da yawa. Karfe na carbon ya kasance mafi wahala saboda yana buƙatar ƙarancin fasaha kuma galibi ana iya sarrafa shi ta amfani da ƙwararrun ƙwararrun ƙwararrun ƙwararru.
Don kiyaye sashin masana'antu a cikin wannan ƙasa, masana'antu dole ne su ci gaba da haɓaka cikin inganci. Masu masana'anta da na'urori masu sarrafawa na iya kuma yakamata su saka sabbin na'urori waɗanda ke gudana cikin sauri kuma suna ba da izinin saiti mai sauri, waɗanda ke da mahimmancin sinadarai guda biyu don ingantaccen aiki. Idan sabon layin slitting baya cikin katunan, duk da haka, yawancin abubuwan haɗin layin tsaga na iya haɓakawa don haɓaka aiki.
Zaɓin abubuwan da suka dace ba lallai ba ne yana nufin zaɓin mafi tsada. Masu sarrafa coil ya kamata su zaɓi abubuwan da suka dace da nau'in samfuran da ake gudanarwa, yawan canjin saiti, da aikin da ke akwai don sarrafa layin. Wasu daga cikin abubuwan da ke shafar ingancin layin tsaga sune ma'ajiyar coil ɗin shigarwa; nada ciki diamita (ID) canje-canje; slitter canza kayan aiki; datti handling; da tsiri tashin hankali.
Kyakkyawan tsarin ajiyar coil na shigarwa na iya inganta inganci ta hanyar rage lokacin layukan layi da kuma ba da damar ingantaccen amfani da cranes sama da ƙasa. Ƙarfin ƙaddamar da coils da yawa yana da mahimmanci saboda yana hana jira a layi, kuma yana ba da damar ma'aikacin crane don dawo da kaya a duk lokacin da ya dace, ba lokacin da ya dace ba. Na'urorin ajiya na coil na yau da kullun sune juzu'i, sirdi, da masu juyawa.
Juyawa da hannaye huɗu sun dace da aikace-aikacen layin tsaga da yawa. Saboda suna juyawa, suna ƙyale ma'aikacin layi ya zaɓi kowane nada a kowane tsari. Koyaya, suna tallafawa coils ta ID, kuma suna iya lalata sirara, manyan colls. Har ila yau, yana iya zama da wahala a loda ƙananan na'urar ID
So ko a'a, layukan tsaga, kamar yawancin ayyukan masana'antu, yanzu suna fafatawa tare da ayyuka masu rahusa akan sikelin duniya. Kyakkyawan inganci da sabis kadai ba sa garantin riba ko rayuwa. Don ci gaba da yin gasa, masu sarrafa na'urar dole ne su yi aiki da layukan tsaga su a mafi girman inganci. Sa ido sosai kan manyan wuraren da ke shafar ingancin layin tsagewa, da yin amfani da kayan aikin da suka fi dacewa a waɗancan wuraren, haɗe tare da ingantattun ma'aikata da horarwa, na iya taimakawa masu sarrafa na'urar su kasance masu gasa a cikin masana'antar da ke ƙara yin gasa.
tashi mai ƙarfi yanke zuwa tsayin layi
Sheet karfe slitting inji slitter yanke zuwa tsawon inji tare da giciye yankan wuka
Nasihu game da injin sliting karfe
Ƙarfe slitting inji kayan aiki ya kasu kashi uku: sauki karfe slitting inji, na'ura mai aiki da karfin ruwa Semi-atomatik karfe slitting inji, atomatik karfe slitting inji.
Siffofin injin slitting na ƙarfe: Yana haɗa da decoiler (mai fitarwa), na'ura mai daidaitawa, matsayi na jagora, kayan slitting (kayan sliting), injin iska, da dai sauransu. Yana yanke faffadan coils na kayan cikin kunkuntar coils na takamaiman girman bisa ga tsayin da aka saita. don shirya don sauran hanyoyin sarrafawa a nan gaba.
Aikin injin sliting na ƙarfe: Kayan sliting na injin sliting ɗin ƙarfe galibi na ƙarfe ne, kamar ɗigon ƙarfe, bakin karfe, da sauransu, waɗanda ke tsaga tsiri zuwa ƙayyadaddun bayanai da ake buƙata. Ya dace da sarrafa sanyi-birgima da zafi-birgima carbon karfe, silicon karfe, tinplate, bakin karfe da kowane irin karfe coils bayan surface shafi.
Abũbuwan amfãni daga karfe slitting inji: m layout, sauki aiki, babban mataki na aiki da kai, high samar da inganci, high aiki daidaito, da kuma iya sarrafa daban-daban sanyi-birgima, zafi birgima coils, silicon karfe faranti, bakin karfe faranti, launi faranti, aluminum. faranti da lantarki ko Duk nau'ikan faranti da aka naɗe da ƙarfe bayan rufewa.
Abubuwan da ke cikin injin sliting na ƙarfe: Na'urar sliting na ƙarfe galibi tana haɗa da trolley ɗin ciyarwa, na'urar dillali, na'ura mai daidaitawa, injin sliting, tarkace winder, mai tayar da hankali, winder, da na'urar fitarwa.
Tsarin injin sliting karfe: tushe yana waldawa ta hanyar karfe da farantin karfe, kuma ana kula da shi da inganci.
Kafaffen archway, kauri 180mm-1 yanki; m archway kauri 100mm-1 yanki; welded karfe farantin, tsufa magani, daidai aiki da m inji.
Ana motsa baka mai motsi da hannu; kayan aiki na wurin zama: QT600; dabaran ɗagawa mai yanke shaft da nau'in tsutsotsi suna ɗagawa kuma an saukar da su tare, dabaran hannu tana da kyau da hannu, kuma ɗagawa da dawo da daidaito bai wuce 0.03mm ba.
Shagon kayan aiki: diamitaφ120mm (h7), tsayi mai tasiri na madaidaicin kayan aiki: 650mm, maɓallin nisa 16mm; abu 40Cr ƙirƙira, quenching da tempering HB240∽260, m machining, matsakaici mita sarrafa, nika, wuya chrome plating, sa'an nan nika; Tushen kayan aiki baya ƙarewa sama da 0.02mm, kuma kafada tana gudu Fitar kada ta wuce 0.01mm.
Juyawa na wuka yana gudana ta hanyar haɗin gwiwa na duniya, akwatin kayan aiki na aiki tare, kuma ikon yana motsa shi ta hanyar ƙa'idar saurin sauya mitar AC15KW. Akwatin gear na aiki tare: walda farantin karfe, ingantaccen magani, ingantacciyar mashin ɗin ramuka ta na'ura mai ban sha'awa, kayan aikin ƙirƙira tare da 40Cr, quenched da zafin HB247∽278, kashe HRC38∽45.
Kulle shaft ɗin wuƙa: Na goro yana kulle kayan aiki, kuma ƙwayayen hagu da dama suna juyawa.
Nau'in slitting inji ruwan wukake da iyakar aikace-aikace
Yadda za a zabi slitting inji ruwa an ƙaddara bisa ga nau'i da kauri na slitting kayan. Gabaɗaya, nau'in slitting na slitting inji ya haɗa da sliting wuka mai murabba'i da sliting wuka zagaye.
na'ura slitter
1. Yanke wukar guda kamar reza ne, ana gyara wukar a kan majingin wukar, sannan a zubar da wukar a lokacin da ake aikin, ta yadda wukar ta yanke kayan a tsayin daka don cimma manufar tsagawa. Wuraren slitting na injuna an raba su zuwa ruwan wukake mai gefe guda da ruwan wukake mai gefe biyu:
Wuraren gefe guda ɗaya sun fi kyau lokacin sliting fina-finai masu kauri, saboda igiyoyin wuyar ba su da saurin motsawa lokacin da slitter ke da sauri. Ana ba da shawarar ruwan wukake mai gefe guda don kauri tsakanin 70-130um.
Gilashin gefe biyu sun fi laushi kuma sun dace da kayan da suka fi dacewa. Ta wannan hanyar, an tabbatar da kwanciyar hankali na gefen fim ɗin, kuma ana iya ƙara rayuwar sabis a lokaci guda. Ana ba da shawarar ruwan wukake mai gefe biyu don kauri ƙasa da 70um.
Dangane da hanyar slitting na'ura, ana rarraba wuka mai murabba'i gabaɗaya zuwa tsaga ramin da dakatar da tsaga:
1) Lokacin da kayan ke gudana akan abin nadi, ana jefa wuka yankan a cikin tsagi na abin nadi, kuma an yanke kayan a tsayi. A wannan lokacin, kayan yana da wani kusurwar kunsa a cikin abin nadi na sipe, kuma ba shi da sauƙi don motsawa.
2) Rataye slitting yana nufin cewa lokacin da kayan ya wuce tsakanin rollers biyu, ruwa ya faɗi don yanke kayan a tsayi. A wannan lokacin, kayan yana cikin yanayin rashin kwanciyar hankali, don haka daidaitattun yanke ya ɗan fi muni fiye da na yankan mutuwa. Amma wannan hanyar slitting ya dace da saitin wuka kuma ya dace don aiki.
2. Yanke wuka mai zagaye yana da hanyoyi guda biyu: tsagewar faifai na sama da na ƙasa da matse wuka zagaye.
Tsage wuka na madauwari ita ce babbar hanyar sliting don yanke fim mai kauri, fim mai kauri, takarda da sauran kayan. Kauri daga cikin slitting abu film ne sama da 100um. Ana ba da shawarar yin amfani da wuka zagaye don tsagawa.
1) Ana amfani da hanyoyin sliting wuka na sama da ƙasa, musamman waɗanda suka haɗa da tsagewar tangent da kuma tsagewar da ba ta da tushe.
Yankewar tangent yana nufin cewa an yanke kayan a cikin hanyar tangential na manyan masu yankan diski na sama da na ƙasa. Irin wannan tsaga ya fi dacewa don saita wuka. Za'a iya gyara wukar diski na sama da wukar diski na ƙasa bisa ga buƙatun faɗin yankan. Rashin hasara shi ne cewa kayan yana da sauƙi don motsawa a matsayi na tsaga, don haka daidaito ba shi da girma, kuma ba a amfani da shi gabaɗaya yanzu.
Tsagewar da ba tangential ba yana nufin cewa kayan da wuka na ƙasa suna da wani kusurwar kunsa, kuma wukar diski na ƙasa ta faɗi don yanke kayan. Wannan hanyar yankan na iya sa kayan ya zama ƙasa da sauƙi don drive, kuma madaidaicin yanke yana da girma. Amma bai dace sosai don daidaita wuka ba. Lokacin shigar da wuka na ƙananan diski, dole ne a cire duk sandar. Tsage wuka na madauwari ya dace don yayyaga fina-finai da takardu masu kauri.
2) A aikace na madauwari wuka extrusion slitting a cikin masana'antu ba sosai na kowa. Ya ƙunshi babban abin nadi na ƙasa wanda aka daidaita tare da saurin kayan kuma yana da takamaiman kusurwar kunsa tare da kayan da wuka mai tsagawar huhu mai sauƙin daidaitawa. Wannan hanyar slitting na iya tsaga fina-finan filastik na bakin ciki, da kuma takarda mai kauri, da yadudduka maras saka, da sauransu. Wannan ita ce hanya mafi dacewa ta slitting, kuma ita ce hanyar ci gaba ta hanyar slitting inji slitting.
Injin ƙwanƙwasa farantin karfe
Injin ƙwanƙwasa farantin karfe
Embossing tsari ne na ƙirƙira ƙarfe don samar da ƙira mai tasowa ko ruɗewa ko sauƙi a cikin kayan takarda ta hanyar abin nadi da ya dace da namiji da na mace ya mutu, a zahiri ba tare da wani canji a cikin kauri ba, ko ta wucewar takarda ko tsiri na ƙarfe tsakanin jujjuyawar tsarin da ake so. .
A ƙarshe, akwai ƙirƙira, inda ainihin ƙarfe ya zama wani sashi. Yawancin lokaci ƙarfen yana lanƙwasa, ko ƙirƙirar shi, zuwa takamaiman siffofi da za a yi amfani da shi wajen kera. Yin kerawa na iya ƙirƙirar yanki wanda's mai rikitarwa kamar jikin mota, ko kuma mai sauƙi kamar panel.
Karfe yana da ƙarfi, ɗorewa kuma ingantaccen abu don komai daga aikin bututun HVAC zuwa motocin jirgin ƙasa. Yana ɗaukar sarrafa ƙarfe da gamawa don juya babban coil zuwa ɓangaren da ya gama.
Lokacin aikawa: Janairu-05-2024